Challenge
- Stamping line equipment failures undetectable in real time — relied on manual patrol inspections
- Downtime information propagated slowly — average 30 minutes from discovery to maintenance notification
- No equipment operational data accumulated for predictive maintenance
- Multi-workshop equipment status scattered — management lacked a global view
Solution
We deployed G-100 IoT gateways on critical equipment across every stamping line, capturing real-time operational status, current, temperature, and vibration data, feeding into the Production Command Center platform.
- Equipment anomalies automatically identified and pushed to Andon boards and responsible personnel via WeCom in seconds
- Closed-loop anomaly management: alert → dispatch → accept → resolve → verify, fully traceable
- Unified multi-workshop equipment command dashboard with real-time OEE calculation
