Challenge
- High-value semiconductor equipment anomaly response was delayed — a single failure could cost hundreds of thousands
- Suzhou and Wuxi factories had siloed equipment data — headquarters had no unified monitoring capability
- Equipment maintenance relied on experience, lacking data-driven predictive maintenance
Solution
We deployed G-100 gateways on high-value equipment across both Suzhou and Wuxi factories, streaming equipment operational data via MQTT to the cloud-based Production Command Center for unified multi-factory monitoring and intelligent alerting.
- Real-time capture of CNC, coating, and test bench critical parameters with auto-graded anomaly alerts
- Unified multi-factory command dashboard — headquarters can view all factory equipment status in real time
- Long-term equipment operational data accumulation providing the foundation for predictive maintenance
