Challenge
- Cleanroom temperature, humidity, and pressure monitored via manual inspection — issues found too late
- Cleaning line LPC data recorded manually across multiple tanks — no unified traceability
- Environmental anomalies impacting product quality without real-time alerting
- No systematic environment + particle compliance reports for audits
Solution
We deployed G-100 Industrial IoT gateways to connect environmental sensors and LPC instruments, streaming data via MQTT to the ThingsBoard platform, creating a unified cleanroom environment and cleaning line particle monitoring system.
- Cleanroom temperature, humidity, pressure, and cleanliness monitored 24/7 with instant alerts on deviations
- Multi-tank cleaning line LPC serial monitoring with independent limits per tank
- Environment and particle data correlation analysis for rapid contamination source identification
