Injection Molding — Cavity SPC & Quality Traceability

Real-time quality control across every mold cavity, from raw parameters to finished part traceability.

Industry Pain Points

Inconsistent part quality across multi-cavity molds with no cavity-level visibility
Process parameter drift undetected until defects appear in QC inspection
Manual record-keeping makes root cause analysis slow and unreliable
Customer complaints require days of backtracking through paper records to identify affected batches

Our Solution

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Cavity-level SPC

Independent control charts per cavity with individual control limits. Detect cavity-specific drift before it affects the entire production batch.

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Real-time Parameter Monitoring

Continuous capture of injection pressure, temperature, cycle time, and cushion position. MQTT-based data pipeline from machine PLC to dashboard.

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Full Batch Traceability

Link every part batch to its process parameters, material lot, and machine settings. Trace any quality issue to its root cause in minutes, not days.

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Defect Correlation Analysis

Statistical correlation between process parameters and defect types. Identify which parameters most influence common defects like flash, short shots, and warpage.

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Proactive Alerts

Western Electric 8-rule detection on process parameters. Get notified before parameters drift out of spec — not after defective parts are produced.

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Quality Reports on Demand

Generate process capability reports (CPK), batch quality summaries, and audit-ready documentation in one click.

FAQ

Which injection molding machine brands are supported?

We support major brands including Engel, Arburg, Haitian, KraussMaffei, Sumitomo Demag, and others with standard OPC UA or Euromap 77/83 interfaces.

How does cavity-level monitoring work?

Each cavity gets its own SPC chart with independent control limits. Our platform tracks key quality characteristics per cavity and flags any cavity showing signs of process shift — enabling targeted mold maintenance instead of blind troubleshooting.

Can this integrate with our existing ERP/MES?

Yes. We provide REST API and database connectors to sync production data with your ERP, MES, or LIMS systems. Batch records, quality data, and traceability information flow both ways.

Get a Custom Injection Molding Solution

Our engineers will assess your molding setup and design a data-driven quality strategy tailored to your production environment.

From ¥399/month · Free 14-day Trial · No Credit Card Required